- Mixing water, binder, deflocculant, and unfired ceramic powder to form a slurry
- Spray-drying the slurry
- Putting the spray dried powder into a mold and pressing it to form a green body (an unsintered ceramic item)
- Heating the green body at low temperature to burn off the binder
- Sintering at a high temperature to fuse the ceramic particles together
Sunday, March 28, 2010
Ceramic Sintering
Ceramic Straighteners
Ceramic Straightener
Ceramic History
- He puts great care into his work,
- He teaches the clay to lie,
- He speaks with his own heart,
- He brings life to things,
- He creates them,
- He knows everything as if he were a Toltee
- He makes his hands skillful."
Shiwan Ceramics
Ceramic Flooring
Friday, March 26, 2010
Ceramic Hardness
Thursday, March 25, 2010
Ceramic Insulators
As a general rule any fixed or rigid electrical units will need ceramic insulation to minimize the amount of heat given off. The high voltage in certain cables and units would otherwise lead to a potential fire risk that in turn could result in tens of thousands of dollars worth of damage to your property.
Before starting on any home modifications you will need to have a complete knowledge of the building's wiring systems as well as being able to purchase the right material and equipment.
You will discover that today the best way to get hold of any DIY or electrical items is to go online. It does not matter how large or small the products are, the price available from online retailers is usually far below what is available in our local hardware stores. This is because an online operator will have much lower overheads than those businesses that have a physical store.
It may be worthwhile that before you place an order for any products you email the retailer a brief outline of your plans. They should then be able to respond with a list of the material you are going to require as well as their associated cost; this will include whether or not a form of ceramic insulation is needed. If the temperatures in the specific wires and units you are to replace will be low then a Kevlar form of insulation may be sufficient.
You should never cut corners and costs when it comes to the insulation of electrical wiring. The result of doing so will be a problem bigger than you could have ever imagined.
Ceramic Material
The word Ceramics is derived from the Greek word Keramos which means potter's earth or clay. Therefore, ceramics may be considered to be material made from naturally occurring clay or earth. Scientifically, ceramics are compounds of metallic and non-metallic elements. There are also manufactured ceramic materials such as diamond, SiC and Si3N4 and so on. In modern applications, a broader definition applies to the term ceramic, that is everything that is not a metal or organic material. Ceramics are inorganic as well as non-metallic materials which have been processed or used at high temperatures.
The American Ceramic society has defined ceramic products as those manufactured "by the action of heat on raw materials, most of which are of an earthy nature -- while of the constituents of these raw materials, the chemical element silicon, together with its oxide and the compounds thereof, occupies a predominant position." That branch of knowledge which deals with the expertise of manufacturing and treatment of ceramic materials is called ceramic engineering.
There are various types of ceramic products which we have classed under four distinct categories-
1. Structural - it includes roof and floor tiles, pipes and bricks.
2. White wares - they include objects like decorative, sanitary ware, table ware and wall tiles. The examples of white ware ceramics are stone ware, porcelain, bone china and earthen ware.
3. Refractories like glass and steel building crucibles, gas fire radiant and kiln linings.
4. Technical or fine ceramics. such products include tiles applied in the space shuttle program, ballistic fortification, bio-medical implants, missile nose cones, nuclear fuel uranium oxide pellets and jet engine turbine.
The various properties of ceramics are discussed below-
1. MECHANICAL PROPERTIES- they are crystalline or amorphous and are usually covalently bonded or iconic substances. Ceramic materials also show plastic deformations.
2. ELECTRICAL PROPERTIES- they are semi conductors and most of them are transitional metal oxides. However under extremely low temperatures some ceramics become superconductors.
CLASSIFICATION OF CERAMICS-
They are classified as non -crystalline and crystalline ceramics. The non-crystalline ceramics are formed from melts and are called glass ceramic. They are produced after a great range of processing whereas the crystalline ceramics do not require much doling out.
Apart from the ones discussed above, ceramics have a wide range of usage
1. It is used in making knives and ceramic knives are sharper than steel knives. Though they are brittle, their blades are more durable.
2. Ceramics like alumina and boron carbide are used as "Small Arms Protective Inserts"
3. Steel can be replaced by ceramic balls in ball bearings. Due to their hardness they have a longer lifetime. Their electrical insulating capacities are also valuable in bearings but a major drawback is their high cost.
4. Ceramic engines can be used in laboratories due to their high fuel efficiency and they do not need any cooling system. However mass production is not possible because cracks can easily develop in ceramics which may result in dangerous equipment failure.
5. Nowadays bio-ceramics are made which include synthetic bones and dental implants.
6. High tech ceramic is also employed in making watch cases.
Ceramic Platters
A wedding signature platter or plate is a new idea on the traditional wedding guest book. Instead of having your guests sign a guest book, they sign a hand painted ceramic platter. Once the platter is signed, it simply needs to baked in a conventional home oven. The bake time and temperature is 35 minutes at 300 degrees.
These platters or plates are personalized with the wedding couple's names and date. The signature platter is created in the color scheme and theme selected by the wedding couple. The platters or plates can be as unique and personal as the wedding couple wants. Each signature platter is a one of a kind creation.
Finding a company that creates these wedding signature platters and plates is not an easy task. Due to the labor intensive nature of this product, signature platters are not mass produced. Depending on how much detail is in the design, some platters can take hours to create. There are two good places to start your search for ordering a wedding signature platter. These two places are a paint your own pottery studio and the internet.
A paint your own pottery studio can be a great local way to find a signature platter. These studios offer a number of different ceramic pieces that can be painted, glazed, and fired. Once fired, these pieces can be used for signing. Platters and larger plates are the most popular pieces for signing because they are flat and offer a large area for signing. Other popular choices include vases, bowls, and tiles.
At a paint your own pottery studio you have the choice to either paint the platter yourself or hire an on staff artist to create it for you. If you do hire an artist expect to pay an additional artist fee. Some studios charge by the hour. Others will give you a flat price. If you are on a tight budget you can paint the platter yourself. Most times this will save you 50% or more off the cost of hiring an artist. Most paint your own pottery studio will also carry the special ceramic pens needed for signing. These pens are not sold in many retail stores. Expect to pay between $8-10 per pen. Just make sure you have the correct pen. It should be a Pebeo porcelain 150.
Tuesday, March 23, 2010
Ceramic Plate
Ceramic Products
Importing can be a little tricky due to inherent pitfalls in language barriers, communication, customs procedures, taxes, ocean freight processing, etc. Although the Internet has made the world a smaller place there are still many hurdles that must be overcome when importing products. However, there are companies in the States that can represent your interests and assist with the complexities of importation.
If you choose to work directly with an off shore factory, it is absolutely necessary to deal with a reputable company and be knowledgeable of the many requirements for importing finished products/goods to the U.S. and all the expenses associated with this process. This first step in importation is what will often determine whether your experience is enjoyable and profitable. The alternative is a long drawn out process that involves all of your valuable time and ends with a product that is not at all what you desired.
If you manage to locate a factory that understands what you need and then produces it to your specifications, it is then your responsibility to hire a broker for shipment and customs clearance once it arrives in port. Once through customs a freight mover is required to deliver the product to your specified location. All this is time consuming and can be costly.
It has been my experience that using a stateside production and importation company to represent you is much easier as they often have their own production facilities or third party factories that they continually work with as well as brokers and much better freight rates due to the frequency of shipping. These companies work within the area of producing overseas and understand thoroughly the processes and intricacies involved in importation.
You can search the Internet and find numerous stateside companies to represent you with the off shore factories, but as a buyer it is your responsibility to determine the quality of the company and services provided. A reputable company is willing to sign a Non Disclosure Agreement with you. Once you feel comfortable with the company you have chosen, you would provide them with specifications for your project and request a quote to produce your item. The quote should address all the costs for manufacturing and transportation to the US.
Upon agreement and signature they represent you with the off shore factories. It is common to have a production deposit required to begin production. The hired importation company will provide you with many services such as interfacing and coordinating with government agencies and the off shore manufacturers. They ensure the overall satisfaction in the production activities associated with your project. A well established importer will have many sources and relationships to meet your requirements. They would also have a dedicated project manager that would become your representative and provide the above services for you always keeping you informed of the progress of your project .
Hiring a U.S. based importer will reduce the headaches involved in the overseas production and importation process while providing you with the ability to concentrate on running your business.
Ceramic Properties
Ceramic Refactory
Tuesday, March 16, 2010
Ceramic Source
To me ceramic tiles are a thing of beauty as well as being practical. I have them in several areas of my home and have enjoyed fitting them myself. In this article we are going to look at an online tool called a ceramic tile finder which you can use to source and replace broken tiles.
I do love looking after my home and am always keen to decorate as it gives me a chance to express my creative skills. Over the years I have learned how to put up wallpaper, how to paint (I mean like a professional) and also how to affix ceramic tiles.
In fact tiling is one of my favourite finishes to a room and can really create a centre piece say around the edge of a fire or as a splash back in a bathroom. I have both in my house along with tiling both the floor and walls in my main family bathroom and shower room.
Sourcing tiles that where unique and met with my own individual taste was a lengthy process. I did try and shop locally but was also impressed with the variety of tiles available on the internet.
The only downside with being so picky is replacing tiles as they get broken and damaged. Believe you me given enough time this will happen, in fact it is not uncommon for the corners to snap or for fine cracks to appear in tiles after a few years wear.
Machinable Ceramic
Ceramit from Ceramic Substrates is a commercial grade of the mineral pyrophyllite.Pyrophyllite is an aluminosilicate material from the montmorillonite family that has remarkable similarities to talc.
Ceramit 10/14 is a machinable mineral which, after heat treatment, assumes many of the properties of fired Ceramics. It is ideal for prototypes, experimental and pilot scale productions where high accuracy is required on small parts. While it sis suited to small runs and prototypes, it can also be used for manufacture of commercial quantities.
Tiles Ceramic
Tiles are a great way to give your bathroom or kitchen floor a great new look. New bathroom tiles or kitchen wall tiles can be used to give even the dowdiest rooms in your home some much needed revitalisation. There are a wide range of different tile materials available, each of which can be used to achieve different effects around the home. The trick is to work out the benefits of the different tile materials as well as the cost so then you can find the perfect bathroom tiles for your home.
Natural stone tiles are great tiles to use on a floor. The reason for this is because they are sturdy and can take a lot of abuse as well as being easy to clean and maintain. Limestone or marble tiles are great for floors and can have a polished or honed look to them depending on whether you want a shiny or matte look to the floor. Fitting natural stone tiles can be a difficult process so you may want to get some help from the professionals. When it comes to cutting stone such as marble tiles, you should always use an angle grinder with a diamond cutting wheel.
Ceramic tiles are available either glazed or unglazed. Ceramic tiles are normally the easiest sort of tile to cut and drill because they are not as hard as natural stone and porcelain tiles. Ceramic tiles can work well on floors and walls but are probably most suited as kitchen wall tiles.
Ceramic Work
A ceramic sharpener, like other knife sharpeners, work by removing a very thin layer of metal from the blade of your knife. Ceramic sharpeners are made from dense ceramic material instead of stone. They are especially recommended for sharpening very hard knives. The ceramic material used is harder than other sharpening stones, and will not wear out as quickly. Softer sharpening stones can get worn down in the middle if you do a lot of sharpening, forcing you to re-surface and flatten your stone. Unlike some other knife sharpeners, they are resistant to rust as well.
The ceramic material used in such sharpeners is as hard as glass, yet still abrasive. Ceramic sharpeners will become darker as they remove layers of steel from your knives. To return the material to its original white color, simply clean it with cleanser and water. Make sure that the ceramic sharpener is dry when you use it to sharpen your knives. Most ceramic sharpeners are designed to be used dry, unlike other sharpeners which require water or oil.
Most ceramic sharpeners are in the form of a rod or bar of ceramic material. To use these sharpeners, set one end on your work surface work surface, or hold the handle in your left hand with the knife in your right hand. Holding the knife at an angle of 20-25 degrees from the rod, slice downwards drawing the knife along the blade as you do so. Some sharpeners come in a pull-through model or angled type, which can be useful in maintaining a consistent angle as you sharpen the knife.
Some ceramic sharpeners come mounted in a wooden block at an angle. In this case, hold the knife straight down to achieve the correct angle with the ceramic rod. Spend two or three minutes on each side of the blade, keeping the knife at a consistent angle to the ceramic piece. Press gently, letting the abrasive ceramic rod do the work.
Although most ceramic sharpeners are shaped like a rod, others are in the form of a wheel or flat stone, or a pull-through model that simply requires you to pull the knife through a notch in the ceramic material. Besides form, ceramic sharpeners also differ in the grit of the ceramic material. The larger the grit, the more effective they will be against badly worn blades, because they will take off more of the steel surface of the blade. However, a finer grit is necessary for achieving a very sharp blade. One side is usually ribbed or rougher than the other. First use the knife against the rough side to begin the sharpening process. Finish by sharpening the knife blade against the smoother ceramic surface.
A ceramic knife sharpener is an easy and efficient way to bring a sharp edge back to your knives, scissors, and other cutting tools. Easy to use, it is effective on a wide variety of different knives., including straight or serrated, kitchen cutlery, scissors, and other blades. Because of its hardness, a ceramic sharpener will last for years.
Thursday, March 11, 2010
Asia Ceramic
It has been established that the Chinese created some of the world's first ceramics eight thousand years ago with the fashioning of hand-molded earthenware containers. In the late neolithic times, the potter's wheel was developed enabling a dramatic advancement in ceramic technology. The sophistication of early Chinese potters is irrefutably demonstrated by the famed terracotta warriors uncovered by archaeologists in the tomb of Emperor Qin (259-210 BCE).
Over the centuries, China maintained its dominant position as the producer of ceramics as countless new technologies and styles were developed. One of the most important was the three-coloured earthenware of the Tang dynasty (618-907 CE), named after the bright yellow, green and white glazes. This period also marked the first wide-spread use of ceramic as a decorative medium of art.
Another type of pottery that developed during the Tang period was qingci, known more commonly to English speakers as celadon. This style often has a greenish glaze and usually simply but elegantly shaped. Celadons were so successful that production continued in China for centuries afterward and was traded widely throughout much of Southeast Asia.
During the Song dynasty (960-1279 CE), whiteware became a dominant form. The style became one of the most successful ceramic types ever produced in China and was widely traded throughout Southeast Asia. One form of whiteware that became particularly popular as a traded ceramic was Qingbai which literally means "bluish-white ware" and has a jade-like texture.
Blue-and-white porcelain was first created during the Yuan dynasty (1279-1368 CE). Fired at higher temperature than earthenware, porcelain is characterized by a glass-like finish of its whitish clay body. Potters of the later Ming dynasty (1368-1644 CE) advanced the art of blue-and-white porcelain to such a degree that most people today think of the style as uniquely Chinese.
The Qing period (1644-1911 CE) was the last of the imperial dynasties and saw innovative five-coloured designs that reached a new peak in popularity, particularly in the west.
Chinese Dynasty Timeline:
Ceramic Mug
There is a wide variety of drinkware that is offered to consumers. That is why leading suppliers of drinkware products cater to all their customers' needs providing personalized and environmentally safe products. One of the most popular products is the ceramic mugs. Ceramic mugs are lead-free offering a safer alternative for the environment and for consumers. Ceramic vessels come in any color, shape, and size that the consumer requires. There are four types of ceramic mugs offered to fit any unique occasion. They include:
Coffee Mugs - For that special brew or just to sip on tea, ceramic coffee mugs offer a great alternative to regular Styrofoam or paper cups. With your company logo or a more personalize look with your name, coffee mugs are a must have staple for a stylish office environment.
Bistro Mugs - The Bistro Ceramic Mug will save you money. Studies show that repeated use of Bistro Mugs are far more sustainable and contribute to the reduction of greenhouse gas emissions. It also saves those outlets billions of money in buying new paper cups. Get more bangs for your buck.
Espresso Mugs - Prefer a richer coffee taste than regular brewed coffee? Then try an espresso mug. When everyone around you has the same conventional mug and saucer stylishly and personalized Espresso mugs brings out the true coffee fanatic in you. Espresso mugs make great promotional products for any business or fund raiser.
Beer Steins Mugs - This is the perfect gift or promotional product for beer lovers. Ceramic beer stein mugs are dishwasher safe and can be used for both hot and cold beverages. Are you a sports fanatic? These lead free mugs can be personalized to cheer on your favorite theme.
Customized mugs are not only environmentally friendly but they add a trendy and stylish look to any occasion. Whether it's a sporting event or an elegant affair, mugs add that personal touch to impress consumers and friends alike.
Ceramic Painted
The concept of ceramic or ceramic tile painting can be dated back thousands of years. As a matter of fact, they have been discovered at a number of most erstwhile ruins. The term "ceramic" is derived from a Greek word that means pottery. Nevertheless, ceramic art work has been used prior to the time of olden Greece.
Inception
As soon as human being started out constructing dwellings and civic facilities, he made up his mind to invigorate the space somewhat. Ceramic painting turned into an effective technique to embellish the interior of a house. It was employed on patio walls, roofs, floorings, inside murals and even on outside walls. This particular theme of beautification is so ancient that ceramic tile prints have been recovered at the remains of Babylon, prehistoric Egypt and Greece. The most antique artworks were obtained in Babylon and are reckoned to be 4,000 years old.
Evolution of Techniques
Hardly any practices were ever acknowledged all through the past record of ceramic painting. They were communicated by word of mouth from father to child or from master to pupil. It is apparent that the tiles themselves were manually constructed of clay. The most former tiles were built of clay bricks that were crushed and formed by hand. Subsequently, they were dried out by the sunlight or baked. Afterwards, tools made of wood were employed to give shape to the clay. After the physical structure was formed, the tile was blazed in a kiln. If the tile was not having a shiny coating, it was blazed only once. If it was glazed, then it was blazed two times in the furnace. In the period from 1840 to 1849, artists started to recreate the art on ceramic tiles and made bricks with a dust pressing technique. This technique involved squeezing the brick between two metal blocks.
Enhancing Techniques & Color
Tiles without shiny coating were left uncolored and continued with the shade of the clay. A very old method of adornment was sgraffito. Sgraffito is a practical method where the body is wrapped up with thin potter's clay and then knocked off to shape a figure. A lucid glaze made by pounding white lead, flint (a form of silica), porcelain clay and china stone simultaneously revealed the coloring of the clay or of the paint used over the clay. This shiny finish permitted artists to paint freely on the clay and rendered the paint capable to remain on the clay. The early Greeks heavily contributed to a manner of ceramic painting known as mosaic. This technique implies cutting off painted tile pieces, then assembling them to make an image or design.
Forms of Decoration
Three forms of embellishment were applied on ceramic. The foremost form of design, used in olden periods, was the tile image. Every brick comprised a piece of an image, and then bricks were set up as one to create one big picture constituted of tiles. The bricks were normally dyed in color and shiny. Single motifs were said to be tiles with one separated design colored upon them. Ceramic was also found with paints of geometric figures.
Ceramic Processing
Defects in ceramics are of interest to potters and ceramic manufacturers because they are a major cause of financial loss. They are of interest to collectors of ceramics because they may (or may not) reduce the value of an item. They are of interest to users especially if they can cause damage or injury in use.
I (being old and having nothing else to do) decided to tell you what I remember about ceramic defects. I worked in the ceramic industry for a good part of my life.
To understand ceramic defects you should know something about ceramic processing. If you are a potter or are involved in industrial ceramic manufacturing you know about ceramic processing. For those of you who are not familiar with ceramic processing here is the listing of the ceramic processes we will discuss in this series of articles on ceramic defects:
Batching and Formulating:
Selecting a composition for the ceramic and then choosing raw materials for the batch.
We will cover this topic in more detail in Ceramic and Pottery Defects 2: Defects from Raw Materials and Batching Errors.
Forming or Making:
Shaping the part by slip casting, pressing, hand forming, injection molding, roll forming, jiggering, or any other of a number of ways available.
We will cover this topic in more detail in Ceramic and Pottery Defects 3: Defects from Forming Operations
Drying:
Controlled heating to dry the ware before firing (or just leaving it on a shelf in Arizona).
We will cover this topic in more detail in Ceramic and Pottery Defects 4: Defects Caused During Drying Operations.
Bisque Firing (or Bisk Firing) and Single Firing:
A low-temperature firing followed by a high-temperature glost or gloss firing in the Porcelain Process.
A high-temperature firing followed by a low temperature glost or gloss firing in the China Process.
A single high-temperature glost or gloss fire in the Stoneware Process.
A single lower-temperature glost or gloss firing in the Semi-vitreous Process.
We will cover this topic in more detail in Ceramic and Pottery Defects 5: Defects Caused During Bisk Firing Operations.
Glost Firing:
Firing of glazed bisk ware (see also above).
We will cover this topic in more detail in Ceramic and Pottery Defects 6: Defects Caused During Glazing and Glost Firing Operations.
Decal Firing:
Firing a decal or decals on ware.
We will cover this topic in more detail in Ceramic and Pottery Defects 7: Defects Caused During Decaling and Decal Firing.
Enamel Firing:
Firing an enamel usually on decaled ware.
We will cover this topic in more detail in Ceramic and Pottery Defects 8: Defects Caused During Enameling and Enamel Firing.
Gild Firing:
Firing gold or other precious metal decorations.
(Note: Now days, the decal may include enamel and gold so that a single firing can be used.)
We will cover this topic in more detail in Ceramic and Pottery Defects 9: Defects Caused During Gilding and Gild Firing.
Ceramic Pottery
Ceramic pottery is the art of forming or creating something out of clay and this has been around for thousands of years now and the industry still exists until today. The process includes molding the clay and using extreme heat and then it will be decorated by glazing or applying a glossy coating or enamel. Today, handmade pottery is basically to create beautiful artworks that are perfect to be used as home decorations.
During the early times, people already used ceramic pottery to make their home look more elegant and classy. Decorative ceramic plates and vases are some of the most popular types of pottery used as home decor. But even though we are now living in the modern age, you can still find ceramic pottery that you can use to add a touch of class and style to your home. You can browse our collection of ceramic pottery and you will surely appreciate the timeless beauty that each piece exudes.
Our ceramic products are made by great and talented artists from Amalfi Coastal region in Italy so you can be sure that you'll find only the finest kind of pottery in our store. Our ceramic pottery products were created using our artists' skills, creativity, and many years of experience to assure that our customers will be completely satisfied with our products. These ceramic pottery products would be perfect to be used as decorations for any room in your home. Your friends and relatives would surely notice and appreciate these beautiful artworks because these are beautiful.
You can find different forms of ceramic's in our store and some of the most commonly purchased are pots, lamps, plates, and vases or big jars that can also double as an umbrella stand. If you want your porcelain pottery and your home to look unique that it will surely be remembered by your guests, this is also the place to find such pieces of art. We offer items with unique designs and styles that you will never find anywhere else.
You can use these products to decorate your room or your home or you could give them as gifts to someone who is close to your heart. These products are perfect to show someone your appreciation or gratitude. You can give these to someone who already has a collection of ceramic pottery or you could also give these to encourage a person to start collecting beautiful treasures like ceramic pottery. These products will definitely bring out and enhance the artistic side of any person and will transform your simple home into a place that will show your sophisticated taste and elegant sense of style.
Ceramic Rings
There are pros and cons for each one of these two metals, and although they are two of the most less traditional metals they are becoming popular in mens rings today for a number of reasons. Let's start by looking at the pros for both metals. Ceramic rings have a glossy finish to them and a beautiful color which usually is black. Steel on the other hand usually comes in a white color like the color of mens silver rings. Both metals are very durable and comfortable to wear.
Ceramic is also lighter in weight compared to steel. It is also scractch resistant, although they will crack if struck at high impact even though the material is hard and durable. Steel on the other hand, scratches very easily. This could be why the price difference between the two is great. It is important to consider durability when buying men's rings because if the ring is going to be a wedding band then you would want the band to last you for a long time especially if the man is involved in high physical activity. Nevertheless, both steel and ceramic are hypoallergenic materials.
Although most ceramic rings are used mostly for fashion, they can be used as wedding bands too. Steel rings on the other hand, can be used as wedding bands because they mostly come in a white color which is a very popular color in today's mens rings. A steel ring compared to a mens gold ring, is less expensive as well, and can have just as much luster if not more than a mens gold ring in white color. The price difference of a steel ring and a ceramic ring is quite great. Ceramic rings cost more than steel rings and as mentioned earlier, probably because of the fact that ceramic is a stronger and more scratch resistant material than steel.
Mens rings made in both materials are great, but if you want a ring that will last you longer then consider a ring made out of ceramic. If your budget doesn't permit you to spend a lot on a men's ring, then consider steel since it is very affordable, durable enough, and very pleasing to the eye when it comes to luster and shine compared to ceramic rings.